High Quality Powder Metallurgy

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一、 Special Machining Requirements for Medical Materials Medical device manufacturing has unique biocompatibility requirements for materials that present special challenges for the CNC milling process: 1、316LVM medical stainless steel: excellent corrosion resistance is required, and the Precision Milling Service is required to control the temperature to no more than 150°C during machining. 2、Titanium alloy Gr5: widely used in orthopedic implants, High Precision CNC Milling ensures surface...

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一、Shengpeng Company Profile √ Development History Dongguan Shengpeng Precision Technology Co., Ltd. was established in April 2013 and has accumulated extensive experience in the field of custom CNC machined parts over the years. √ Hardware Facilities: With a 3,000-square-meter production area equipped with multiple advanced CNC machines, including various CNC Turning centers and CNC Milling centers, we meet diverse machining demands. √ Team Strength Our team comprises professional technicians...

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SPCX-002 一、Core Advantages √ High Precision Our precision CNC turning services utilize advanced equipment, achieving tolerances precisely controlled within ±0.005mm. √ High Efficiency Automated processes shorten production cycles, making it ideal for batch production. √ Material Versatility Capable of machining diverse materials including stainless steel, aluminum alloy, copper, titanium alloy, and plastics. √ Customization OEM/ODM CNC machining services available. Rapidly produce high-quality,...

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一、Widely Applications Automotive Industry Casting Mold is widely used in the manufacture of key automotive parts such as engine blocks and gearbox housings to meet the automotive industry's stringent requirements for precision and durability. Aerospace Industry Precision Casting Mold can produce turbine blades and other complex aerospace parts to ensure that the products meet the high standards of the aerospace industry. Electrical and Electronic Industry Metal Casting Molds are used in the...

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一、Design Stage With the help of CAD/CAM software for three-dimensional modeling, according to the casting shape, size and production requirements, carefully planning the mold parting surface, pouring system and cooling system. Such as the design of automobile wheel hub mold, the reasonable design of the pouring system can ensure the uniform filling of the liquid metal, to avoid shrinkage, porosity and other defects.   二、Processing & Manufacturing CNC Processing CNC Milling and CNC Turning...

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Quality Control System Equipment Precision Calibration The CNC equipment is calibrated regularly, including spindle runout, guideway parallelism, etc., to ensure that the High Precision CNC Milling equipment is always in the best working condition. For 5-Axis CNC Milling equipment, the linkage accuracy of each axis is also calibrated to ensure the stable and reliable machining accuracy of complex parts. Machining Process Monitoring In the cnc milling service process, the real-time monitoring...

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Application Scenarios of CNC Turning Automobile Manufacturing Field CNC Turning Service plays a key role in automobile manufacturing, which can efficiently process engine crankshafts, transmission gear shafts and other core components. Its stable machining accuracy fully meets the needs of mass production of automotive parts, mainly serving OEMs and parts suppliers. These customers usually combine the Sheet Metal Bending process to complete the matching processing of structural body...

$2.99——4.99 USD

CNC Turning Shipping & Packaging Professional Packaging Solutions Differentiated packaging according to the characteristics of the parts: anti-static bag + customized plastic box for precision small parts (refer to High Precision CNC Milling standard), and reinforced wooden box + anti-vibration padding for large parts to ensure the safety of transportation. Intelligent Logistics Management cooperates with high-quality logistics providers to provide a variety of transportation solutions: 24...

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一、Company Profile 1、About Company We were founded in 2013, focusing on the field of CNC Milling machining, with 3000 square meters of modern factory. Equipped with many 5-Axis CNC Milling equipments, we are committed to providing customers with high precision cnc milling service solutions. 2、Technical Advantage Has a technical team with an average of more than 8 years of experience in the field of High Precision CNC Milling. Regular technical training to ensure mastery of the latest Metal...

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Tolerances and Accuracy of CNC Turning General Precision Grade The tolerance range is usually between ±0.01mm and ±0.05mm, which is suitable for general mechanical parts, such as common drive shafts, support bushings, etc. These parts do not require high accuracy and can be easily met by CNC turning, which is often used with structural parts after Sheet Metal Bending. These parts do not have harsh requirements on precision, which can be easily met by CNC turning, and are often used in...

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Tolerance Accuracy Micro Parts Tolerance High Precision CNC Milling can accurately control the linear tolerance (±0.002mm) and angular tolerance (±0.02°) of 1-5mm micro parts. With 5-Axis CNC Milling, complex surface contours can be controlled to ±0.005mm, which meets the assembly needs of micro parts such as precision gears. Large Structural Parts Tolerance For large structural parts over 2 meters, CNC Milling achieves ±0.03mm linear tolerance and flatness ≤0.02mm per meter through...

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一、Materials Aluminum alloy powder possesses excellent lightweight and corrosion-resistant properties. After being processed through special techniques, it retains high strength, making it suitable for applications such as automotive lightweighting and electronic devices where strict requirements for weight and corrosion resistance are imposed. Steel powders primarily include stainless steel and structural steel categories. Stainless steel-based powder metallurgy parts exhibit excellent...

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一、Process Flow The basic process flow of powder metallurgy includes powder preparation, mixing, forming, sintering, and necessary post-processing steps. First, we select or prepare specific metal powders based on the performance requirements of the target product. Then, powders of different compositions are mixed in precise proportions to ensure material consistency. The mixed powders are placed in specialized molds and formed under high pressure into green bodies with specific shapes and...

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一、Size Range Powder metallurgy parts offer exceptional size adaptability and can be widely applied across various industries. From miniature parts as small as a few millimeters, such as gears and connectors in precision instruments, to large structural components measuring tens of centimeters, such as the bases and housings of mechanical equipment, powder metallurgy processes enable precise forming and efficient production. With its flexible size range, this technology provides highly adaptable...

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一、Surface Treatment To further enhance the performance and appearance of powder metallurgy parts, surface treatments such as polishing, plating, and sandblasting are commonly used. Polishing improves surface finish and reduces friction; plating, such as zinc or chrome plating, significantly improves corrosion and wear resistance; and sandblasting improves the bonding strength of parts by controlling roughness. When combined with powder metallurgy processes, these treatments can comprehensively...

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一、Equipment Capabilities Powder Forming Equipment: We have multiple advanced powder forming machines that can provide appropriate forming pressures ranging from several tons to several hundred tons to meet the forming requirements of various powder metallurgy parts, ensuring that the green bodies have stable density and strength. Sintering Equipment: We are equipped with large-scale continuous sintering furnaces and vacuum sintering furnaces. Continuous sintering furnaces enable large-scale...

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一、Quality Control System Raw Material Inspection: Establish a strict incoming material inspection process to test multiple indicators of metal powders, including composition, particle size, and flowability, to ensure that raw material quality meets standards and guarantee the quality of powder metallurgy parts from the source. Production Process Monitoring: Set up quality control points at each stage of the production process, including powder mixing, forming, and sintering, to monitor process...

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一、Process Flow Powder Preparation: Based on the required characteristics of the Powder Metallurgy Parts to be produced, various methods such as atomization and reduction are employed to prepare metal powders, ensuring that the purity, particle size, and other specifications of the powders meet the required standards, thereby laying a solid foundation for subsequent processes. Powder Mixing: Powders of different compositions are mixed in proportion in a mixing device, and mechanical stirring or...

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Size Range of CNC Turning Micro Parts These parts typically have diameters ranging from 0.5 to 5 millimeters and lengths between 1 and 20 millimeters, such as micro shafts in precision instruments and pins in electronic connectors. CNC turning can precisely control dimensional accuracy, ensuring that the micro structures of parts meet design requirements. During processing, it is often combined with High Precision CNC Milling to achieve complex, intricate feature machining. Medium-sized...

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Shipping & Packaging Precision Small Parts Packaging High Precision CNC Milling miniature parts are individually wrapped in anti-static film, placed in customized sponge fluted plastic boxes, reinforced with cushioning bubble bags and pearl cotton padding to ensure safe transportation. The package is labeled with “Precision Instruments” to ensure that the CNC Milling Service parts are delivered in good condition. Heavy Duty Packaging Metal Milling Service uses customized wooden crates for...